The global in-plant logistics market size was valued at USD 12.34 billion in 2023 and is projected to reach USD 23.28 billion by 2030, growing at a CAGR of 11.2% from 2024 to 2030. This strong growth is largely attributed to the rising adoption of automation technologies such as robots, automated storage and retrieval systems (ASRS), and advanced real-time tracking solutions. These technologies are enabling manufacturers to streamline operations, reduce human error, and enhance the efficiency of internal material flow, thereby boosting overall productivity and operational reliability.

Manufacturers across industries are increasingly acknowledging the transformative benefits of these systems. Automation not only improves speed and accuracy but also facilitates better utilization of resources, ensuring smoother coordination across in-plant supply chain activities. The momentum is expected to accelerate further with the deeper integration of Industry 4.0 principles, artificial intelligence, and machine learning into logistics operations, allowing for predictive analytics, adaptive planning, and continuous process optimization.

The global in-plant logistics market’s growth trajectory is shaped by a combination of interrelated factors. Technological advancements remain a central driver, with innovations in AI, automation, and the Internet of Things (IoT) revolutionizing how industries manage their logistics and creating demand for smarter, more responsive solutions. At the same time, rising disposable incomes, particularly in developing economies, are empowering consumers with greater purchasing power, indirectly stimulating demand for efficient in-plant logistics to support higher production and supply volumes. Additionally, globalization is amplifying market opportunities by enabling companies to access international markets, expand their customer bases, and optimize cross-border supply chains, thereby further fueling the need for advanced in-plant logistics systems.

Key Market Trends Insights:

• In 2023, North America emerged as the leading region in the global in-plant logistics market, capturing the largest revenue share of 31.9%. This dominance is attributed to the region’s advanced manufacturing infrastructure, rapid adoption of automation technologies, and strong emphasis on operational efficiency across industries. Supportive government policies and high levels of investment in smart manufacturing further reinforce North America’s leadership position.

• Within the region, the U.S. accounted for the highest contribution, holding a substantial 73.7% share of the North American in-plant logistics market in 2023. The country’s robust industrial base, strong presence of leading technology providers, and increasing adoption of Industry 4.0 solutions have made it the key driver of regional growth.

• By product type, the robots segment dominated the global market, securing the largest revenue share of over 20.1% in 2023. Robots are widely adopted for automating material handling, streamlining workflows, and improving precision in logistics operations, thereby reducing manual errors and enhancing productivity.

• When analyzed by location, the storage facilities segment is projected to record the highest CAGR of 11.2% during the forecast period. This anticipated growth is due to the rising need for efficient storage management solutions, including automated storage and retrieval systems (ASRS), which ensure optimized space utilization and faster material movement.

• By industry vertical, the automobiles segment led the market, accounting for 22.1% of revenue share in 2023. The automotive sector’s reliance on just-in-time (JIT) manufacturing, coupled with the need for efficient material flow and high production volumes, has made in-plant logistics solutions critical to maintaining competitiveness and operational efficiency.

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Market Size Forecast:

• 2023 Market Size: USD 12.34 Billion

• 2030 Projected Market Size: USD 23.28 Billion

• CAGR (2024-2030): 11.2%

• North America: Largest market in 2023

• Asia Pacific: Fastest growing market

Key Companies Market Share Insights:

Some of the key players shaping the global in-plant logistics market include Daifuku Co., Ltd., KUKA AG, and XPO Logistics, among others, each contributing through innovation, technological advancement, and tailored solutions for manufacturing operations.

Daifuku Co., Ltd., established in 1937, has emerged as a leading force in the in-plant logistics sector. The company specializes in material handling systems, automated storage and retrieval systems (ASRS), and factory automation solutions, serving diverse industries such as automotive, aerospace, and healthcare. Their comprehensive portfolio includes conveyors, automated guided vehicles (AGVs), robotics, and advanced warehouse management software, all designed to optimize operational efficiency, productivity, and space utilization. A strong focus on research and development enables Daifuku to deliver cutting-edge solutions that meet the evolving needs of modern manufacturing facilities, positioning the company as a trusted global partner for businesses seeking to enhance their in-plant logistics capabilities.

KUKA AG, founded in Germany in 1898, is a prominent provider of robotics and automation solutions for in-plant logistics. With a long-standing reputation for excellence in industrial robotics, KUKA has established a strong presence in automotive manufacturing as well as other critical industry sectors worldwide. The company offers a wide array of products, including industrial robots, collaborative robots (cobots), autonomous mobile robots (AMRs), and software solutions, all designed to enable flexible, efficient material handling, assembly, and logistics processes within manufacturing plants. KUKA’s commitment to innovation and precision engineering ensures that its solutions continue to enhance productivity and streamline complex in-plant operations.

XPO Logistics, headquartered in the U.S., provides comprehensive supply chain and in-plant logistics solutions tailored to the specific needs of manufacturing facilities. Operating through an extensive network of warehouses, distribution centers, and transportation assets, XPO serves a wide range of industries across the globe. The company’s in-plant logistics services include warehousing, inventory management, kitting, sequencing, and line-side delivery, all designed to enhance operational efficiency and streamline workflows within manufacturing plants. Leveraging advanced digital platforms, robotics, and automation technologies, XPO focuses on location-driven innovation and continuous process improvement, ensuring that its solutions are adaptable to the evolving requirements of its diverse customer base in the in-plant logistics market.

Key Players

• BEUMER Group GmbH Co. KG

• C.H. Robinson

• CEVA Logistics

• Dachser

• Daifuku Co., Ltd.

• Expeditors

• GXO Logistics

• Honeywell International Inc.

• JBT Corporation

• KUKA AG

• Nippon Yusen Kabushiki Kaisha (NYK Line) (Yusen Logistics)

• SSI Schaefer Group

• TGW Logistics Group

• Toyota Industries Corporation

• XPO Logistics

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Conclusion:

The in-plant logistics market is experiencing significant growth, driven by technological advancements such as automation, artificial intelligence, and the Internet of Things. These innovations are enhancing operational efficiency and productivity within manufacturing facilities. The Asia Pacific region is leading this growth, particularly in countries like China and India, due to their expanding manufacturing sectors and increasing demand for automated logistics solutions. As labor costs rise and the need for efficient logistics solutions intensifies, the adoption of technologies like robots, automated guided vehicles (AGVs), and automated storage and retrieval systems (ASRS) is becoming more prevalent.